Automated Vision Inspection Solutions

• 100% automated inspection at speeds up to 400 parts per minute with 0.01mm precision—inspecting every single part, not just samples, eliminating human error and fatigue from quality control
• Three specialized Dimac systems optimized for different components: MCV1 (threaded fasteners with eddy current hardness testing), MCV2-XTR (cylindrical parts), and MCV5 (rivets, nuts, washers, bushings)
• AI-powered intelligence that learns to distinguish defects, adapts to different conditions, and improves accuracy over time—providing consistent decision-making that eliminates subjective interpretation
• Complete traceability and documentation with detailed inspection reports for every component, supporting ISO 9001 compliance, customer audits, and continuous improvement initiatives
• Proven 4-step process: Consultation & requirements review → feasibility assessment with sample testing → automated inspection with “red rabbit” verification → 100% inspected and packaged parts ready for delivery
• Standalone service available to any manufacturer—not just for Jobal-produced parts. Ideal for companies without in-house inspection capabilities, quality issues requiring immediate action, high-volume verification needs, or industries with zero-defect requirements
• Significant cost savings by preventing recalls, reducing rework, minimizing warranty claims, and protecting against the catastrophic costs of defective parts reaching end users (liability, brand damage, customer loss)

In today’s competitive manufacturing landscape, quality isn’t just important—it’s everything. A single defective component can lead to product failures, costly recalls, damaged reputations, and lost customer trust. Traditional manual inspection methods, while valuable, are inherently limited by human factors: fatigue, inconsistency, subjective judgment, and the simple impossibility of inspecting every single part in high-volume production runs.

At Jobal Manufacturing Inc. in Brampton, Ontario, we’ve revolutionized quality control with state-of-the-art automated vision inspection and packaging services. Our industry-leading Dimac Vision Inspection Systems, powered by Artificial Intelligence, deliver 100% automated defect detection at speeds up to 400 parts per minute with precision down to 0.01mm. Whether you’re a manufacturer seeking to eliminate defects from your supply chain or need comprehensive sorting and packaging services, Jobal’s vision inspection capabilities provide the certainty and traceability that modern industry demands.

Automated vision inspection uses advanced camera systems, sophisticated lighting, and AI-powered software to examine manufactured parts with extraordinary precision and consistency. Unlike human inspectors who can only sample a fraction of production or whose performance varies throughout the day, automated vision systems inspect every single part with unwavering accuracy, regardless of production volume or shift timing.

Jobal’s Dimac Vision Inspection Systems represent the pinnacle of this technology. These systems capture high-resolution images of components from multiple angles, analyzing dimensional accuracy, surface quality, thread specifications, and other critical features in fractions of a second. Combined with eddy current hardness testing and intelligent OK/NOK part routing, our systems ensure complete traceability and zero-defect production for every component we inspect.

Unmatched Precision & Consistency

Our vision inspection systems achieve measurement accuracy up to 0.01mm—far beyond what human inspection can deliver. This precision remains constant whether we’re inspecting the first part or the millionth, eliminating the variability inherent in manual inspection. Every measurement is objective and repeatable, providing manufacturers with complete confidence in their quality standards.

Exceptional Speed & Efficiency

Time is money in manufacturing, and our systems inspect up to 400 parts per minute without sacrificing accuracy. This inspection speed dramatically outpaces manual methods, enabling us to handle high-volume production runs efficiently while maintaining 100% inspection coverage. What might take days with manual sampling takes hours with our automated systems—all while examining every single part rather than just a representative sample.

Zero Defects Goal

The combination of AI-powered vision intelligence and 100% inspection eliminates human error and subjective judgment from the quality control process. Our high detection rate ensures that defective parts are identified and separated before they enter your supply chain, protecting your reputation and your customers.

Comprehensive Data & Traceability

Every part inspected generates digital records that are invaluable for quality audits, continuous improvement initiatives, and customer verification requirements. Our systems provide complete traceability with detailed inspection reports that document exactly what was inspected, when, and what the results were. This data becomes a powerful tool for identifying trends, optimizing processes, and demonstrating compliance with quality standards.

24/7 Operation Capability

Unlike human inspectors who require breaks and shift changes, our automated vision inspection systems can operate continuously, maintaining consistent performance around the clock. This tireless operation ensures uniform quality standards across all shifts and maximizes throughput for time-sensitive production schedules.

Significant Cost Savings

While the technology is sophisticated, the return on investment is compelling. Automated inspection reduces rework expenses, prevents costly recalls, minimizes warranty claims, and lowers labor costs associated with manual inspection. More importantly, it prevents the catastrophic costs associated with defective parts reaching end users—costs that can include liability issues, brand damage, and lost customer relationships.

Jobal operates three specialized Dimac inspection systems, each optimized for different component types and inspection requirements:

MCV1 – Hang by the Head Inspection System

This versatile two-camera system excels at inspecting fasteners and threaded components:

Technical Specifications:

• Two-camera configuration: top surface camera and side dimensional cameras
• Part size range: M3 to M14 diameter, 10mm to 70mm length under the head
• Maximum shank diameter: 18mm for feeding in hang-by-the-head bowl
• 360-degree thread or shank inspection station
• Integrated eddy current equipment for hardness verification

Ideal Applications: Bolts, screws, specialty fasteners, and any threaded components requiring comprehensive surface, dimensional, and thread inspection plus hardness verification.

MCV2-XTR – Glass V Track Inspection System

This single-camera system specializes in side dimensional inspection of cylindrical parts:

Technical Specifications:

• Single high-resolution camera system for side dimensional inspection
• Shank diameter range: 5-25mm
• Length capability: 10mm to 130mm

Ideal Applications: Bolts, springs, pins, shafts, cylindrical parts, and components where side-view dimensional accuracy is critical.

MCV5 – Glass Dial Inspection System

Our most comprehensive system, featuring five cameras for complete part analysis:

Technical Specifications:

• Five-camera configuration: surface, dimensional, and internal thread cameras
• Part size range: 5-45mm diameter, 1-30mm height
• Multi-angle inspection capability

Ideal Applications: Rivets, nuts, washers, bushings, and components requiring detailed surface inspection, dimensional verification, and internal thread analysis.

Eddy Current Hardness Testing Integration

Many critical components undergo heat treatment to achieve specific hardness levels essential for performance and safety. Our MCV1 system includes integrated eddy current testing equipment that provides non-destructive hardness verification. This technology confirms that heat-treated parts meet metallurgical specifications without damaging components, adding an extra layer of quality assurance for applications where hardness is critical.

Jobal’s vision inspection service follows a proven four-step process designed to ensure success from consultation through final delivery:

Step 1: Consultation & Requirements Review

Every successful inspection program begins with thorough understanding. During this initial phase, our team works closely with you to:

• Understand your specific sorting requirements and defect detection criteria
• Review samples of both conforming (good) parts and defective parts to understand what we’re detecting
• Discuss your packaging and dunnage requirements
• Evaluate required sorting speeds and volume expectations
• Clarify any special handling or traceability requirements

This collaborative approach ensures we fully understand your quality standards and can configure our systems to meet your exact specifications.

Step 2: Feasibility Assessment

Before committing to full production inspection, we conduct comprehensive feasibility testing:

• Set up your parts on the appropriate Dimac machine(s) based on size and geometry
• Assess inspection criteria feasibility with your specific components
• Conduct preliminary runs using both conforming and defective samples to validate detection accuracy
• Review packaging and dunnage options that meet your handling requirements
• Determine technical feasibility and provide detailed estimated quote
• Establish expected run-at-rate based on part complexity and inspection requirements

This critical step ensures we can meet your quality requirements and provides transparent cost and timeline expectations before production begins.

Step 3: Automated Inspection

Once feasibility is confirmed and your order is scheduled, the inspection process begins:

• We receive your parts with proper documentation and traceability
• Conduct “red rabbit” verification at the start of each run—a quality check using known defective parts to confirm the system is detecting defects properly
• Process parts through the appropriate Dimac inspection system(s)
• Automatically route parts to OK or NOK (Not OK) destinations based on inspection results
• Package conforming parts according to your specifications
• Maintain open communication with you throughout the run, providing updates on progress and any findings

The “red rabbit” verification is a critical quality safeguard that ensures our systems are properly calibrated before inspecting your production parts.

Step 4: 100% Inspected and Packaged

Upon completion, you receive:

• Products fully inspected and packaged to your specifications, ready for pickup or shipment
• Comprehensive inspection report cards documenting the inspection results, including quantities inspected, defect types found, and acceptance rates
• Coordinated pickup scheduling that fits your logistics requirements
• Complete traceability documentation for your quality records

Jobal’s automated vision inspection and packaging services serve a diverse range of industries and scenarios:

Manufacturers Without In-House Inspection Capabilities

Not every manufacturing operation can justify the capital investment in advanced vision inspection equipment. Our services provide access to industry-leading technology without the equipment purchase, maintenance, or operator training requirements.

Quality Issues Requiring 100% Inspection

When quality problems emerge—whether from a new supplier, a process change, or an isolated production issue—100% inspection becomes necessary to protect your customers and your reputation. Our rapid turnaround capabilities help you address quality concerns quickly.

High-Volume Production Verification

Even operations with internal quality control sometimes need additional capacity for peak production periods or want independent verification of critical components before they enter assemblies or reach customers.

Industries with Stringent Quality Requirements

Automotive, aerospace, medical, and other industries with zero-tolerance policies for defects benefit from our comprehensive inspection and complete traceability documentation.

Companies Seeking Cost-Effective Sorting Solutions

When sorting and re-inspecting parts is more economical than scrapping entire production runs, our efficient automated systems provide cost-effective solutions that recover value from potentially compromised inventory.

What sets modern vision inspection apart from older systems is the integration of Artificial Intelligence. Jobal’s Dimac systems use AI-powered vision intelligence that:

• Learns to distinguish subtle variations between acceptable and defective parts
• Adapts to different lighting conditions and part orientations
• Improves detection accuracy over time as the system processes more components
• Handles complex inspection criteria that would be difficult to program using traditional methods
• Provides consistent decision-making that eliminates subjective interpretation

This AI integration means our systems don’t just capture images—they understand what they’re seeing and make intelligent decisions about part quality with remarkable accuracy.

Consider the potential consequences of a defective fastener reaching a final assembly:

• Automotive Industry: A failed fastener in a critical safety system could result in recalls costing millions of dollars and irreparable brand damage
• Aerospace Industry: Component failures in aircraft applications have obvious catastrophic implications
• Medical Devices: Defective components in medical equipment can endanger patient safety and result in regulatory action
• Construction: Structural fastener failures can compromise building integrity and public safety

The cost of prevention through comprehensive inspection is minuscule compared to the potential costs of failure. Jobal’s vision inspection services provide peace of mind that defective components are identified before they can cause problems.

Industry-Leading Technology: Our Dimac Vision Inspection Systems represent the most advanced automated inspection technology available, delivering precision, speed, and reliability.

Comprehensive Capabilities: With three different system configurations, we can handle diverse part geometries and inspection requirements from small fasteners to larger cylindrical components.

Proven Process: Our four-step methodology from consultation through delivery ensures successful outcomes and clear communication throughout.

Complete Service: From receiving parts through inspection, sorting, packaging, and documentation, we provide turnkey solutions that simplify your quality assurance processes.

Canadian Quality: Located in Brampton, Ontario, we provide responsive local service with the quality standards and reliability Canadian manufacturing is known for.

Experienced Team: Our operators and quality professionals understand both the technology and the practical realities of manufacturing, ensuring your parts are handled with expertise.

Whether you need to verify incoming components, inspect production output, sort mixed inventory, or meet stringent customer quality requirements, Jobal’s automated vision inspection and packaging services deliver the certainty you need.